Eberspracher Airtronic D2 Operations Instructions download pdf (Page 2)

Area of use of the AIRTRONIC

Taking into consideration their heating capacity, the stationary

and auxiliary heaters ‘

AIRTRONIC

’ are intended for installation

and use in all types of motor vehicles and their trailers, in

construction machines, machines used in agriculture, in boats,

ships and yachts for the purpose of preheating, clearing of

window panes, heating and keeping warm of driver’s or

working cabs, cargo compartments, ship’s cabins, passenger

or crew transport spaces, engine motors and aggregates.

The

AIRTRONIC

is suitable for use and permitted to be installed

in vehicle spaces used by passengers and to be installed into

vehicles used to transport dangerous substances correspond-

ing to the regulations in accordance with GGVS / TRS 003 /

ADR / ADR 99 (detailed information in this regard is contained

in an information sheet with the print No. 25 2069 95 13 50).

When installing the device for the purpose of cargo compart-

ment / cargo heating, the standard

AIRTRONIC

controller has

to be exchanged against the corresponding TRS 003 controller

(see heater price list or spare part list).

However, it is not permitted to be installed in the driver’s cab

or passenger compartment of coaches with more than

9 seats.

The ‘statutory regulations’, ‘safety instructions’ and ‘important

instructions’ relevant to the installation and printed below in

these troubleshooting and repair instructions, and which

govern the equipment selection, area of use, installation and

operation of the

AIRTRONIC

must be taken into consideration.

Based on its functional purpose, the

AIRTRONIC

is not

permitted to be used for other areas of use apart from those

listed, in particular not for a long-term continuous operation,

e.g. to preheat and heat living spaces, garages, working huts,

week-end homes, hunting lodges, houseboats or similar as

well as not to heat up or to dry objects or living beings (man or

beast) by directly blowing hot air onto them and / or blowing

hot air into appropriate receptacles.

Contents Page

Areas of use of the

AIRTRONIC........................................

Statutory regulations and safety instructions

for the installation and repair of the

AIRTRONIC .............

Sectional drawing ............................................................. 4

Function ............................................................................ 5

- Switching on / off the

AIRTRONIC

- Start the

AIRTRONIC

- Temperature selection with the control element

- Control in heating mode

- Fan mode

- Model GGVS / TRS 003 / ADR / ADR 99

- Heating operation at high altitudes

Controls and safety devices ............................................. 6

Forced cut-off in GGVS / TRS 003 / ADR / ADR 99 mode .. 6

In the event of a malfunction,

check the following points................................................. 6

Diagnosis with integrated module clock .......................... 6

Checking the control unit (rotary potentiometer) ............. 6

Function diagram .............................................................. 7

Technical data .................................................................. 8

Control values ................................................................... 9

Fault diagnosis with the module clock............................ 10

Testing the operator control unit...................................... 11

Fault codes / Description of fault............................. 12 – 15

Circuit diagram

AIRTRONIC

D2 / D4 ........................ 16, 17

Circuit diagram control elements – part 1....................... 18

Circuit diagram control elements – part 2....................... 19

Circuit diagram

AIRTRONIC

D2 / D4 –

GGVS / TRS 003 / ADR / ADR 99 ................................ 20, 21

Circuit diagram control elements –

GGVS / TRS 003 / ADR / ADR 99 ................................ 22, 23

Repair instructions................................................... 24 – 31

Measuring the fuel quantity ............................................. 32

Important information prior to any work

Content and purpose

These instructions serve to eliminate any malfunctions and

to carry out repairs on the

AIRTRONIC

. Any work necessary

for this may only be carried out by appropriately trained staff

at an Eberspächer service partner.

Further documentation of the AIRTRONIC

These instructions contain all the necessary information and

instructions to repair the

AIRTRONIC

. If a spare part is

required as a result of a repair, this part must be ordered from

the spare parts list. If necessary, the technical description /

installation and operating instructions may be used.

Prevention of accidents and important information

The general accident prevention regulations and relevant

operational safety instructions always have to be complied

with. For further information, please refer to page 3.

Environmental protection

Eberspächer is accepting the challenge and actively

participates in avoiding and removing any ecological

problems. Our course of manufacture has been certified in

accordance with ISO 9000 (quality management) and with

ISO 14001 (environmental management). In addition to ISO

9000, Eberspächer has also been certified in accordance

with QS 9000 (extended quality management of the

American motor car industry of the manufacturers Ford, GM

and Chrysler) as well as in accordance with VDA 6.1

(extended quality management of the German motor car

industry).

Disposal

Disposal of materials:

Old devices, defect components and packaging material

must all be subjected to pure-grade sorting so that all parts

can be disposed of in an environment-friendly manner or,

where possible, recycled. Electric motors, controllers and

sensors (e.g. temperature sensors) are to be considered as

“electronic scrap”.

Dismantling the heater:

The heater is dismantled in accordance with the repair steps

described in these instructions.

Packaging:

The heater packaging can be kept for possible return.

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Eberspracher Airtronic D2 Operations Instructions Page 2

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